Energy modeling and efficiency analysis of aluminum die
This research collected energy consumption data for die-casting processes at a typical die-casting workshop with two casting machines. Each machine was designed to produce two product
UH series｜Die Casting Machines｜PRODUCTS｜UBE
Achieves the world''s No. 1 space productivity by adopting the 2-platen hybrid clamping system, the industry''s first tie-bar puller to the injection side, and other features. This is a new concept die casting machine that meets any needs,
Low Pressure Die Casting, Aluminum Casting | CZC
Low pressure and high pressure die casting are applicable in different scenarios depending on the component complexity, the number of parts, and the manufacturing budget. Below is a clarification on the differences between the
Meet the Innovative Next² Series 2-Platen Die Casting Machine
On September 25, YIZUMI proudly hosts a remarkable new product launch for its innovative 2-platen die casting machine in Foshan, China. The event attracts a distinguished audience of
LEAP Series Ultra-large Die Casting Machine
YIZUMI fully benchmarks against the performance and functions of world-class die-casting machines . Through the joint efforts of the international and domestic R&D teams with years of experience in the die-casting industry, we developed
Roth Hydraulics Accumulators Essential to Bühler Die-Casting Machines
The fluid technology components are not only used in die-casting machines but also in energy and power plant technology, mobile hydraulics, and oil and gas technology.
Data-Driven Intelligent Monitoring of Die-Casting
The die-casting process is divided into six stages: energy storage, slow, fast, boosting, tracking, and back-whacking. Since the performance of the slow, fast, and pressurized phases of the pressure injection mechanism
Measurable Energy Savings in Diecasting Automation
An example showed that more than 50% of energy can be saved in aluminum casting if the temperature is lowered by only 40°C. Even more energy can be saved if a crucible is covered during times when no metal is
An energy consumption prediction approach of die
The energy consumption prediction of die casting machines can support energy consumption quota, process parameter energy-saving optimization, energy-saving design, and energy efficiency evaluation; thus, it is of great significance
Horizontal Cold Chamber Die Casting Machine | TBC
We''re specialized in die cast automation production and provide horizontal cold chamber die casting machine with fast cycle time, efficient & stable productivity. Data Storage: 3000 sets of Energy saving system Digital die locking
High-pressure Die Casting
The die-casting process uses a permanent metal mold, or die. Molten metal is forced into the die cavity at a pressure of between 0.7 MPa and 700 MPa. Die casting is essentially the same process as injection molding.
UBE GLOBAL NETWORK With Japan as our headquarters, we
Energy Saving Die Casting Machine Series Utilizing 50% post-consumer recycled paper pulp fast shot speed of 8m/sec as standard. (Dry shot 0.02m/s ～ 8m/s) casting data storage
6 FAQs about [Fast energy storage on die casting machine]
Why is energy consumption prediction important for die casting machines?
The energy consumption prediction of die casting machines can support energy consumption quota, process parameter energy-saving optimization, energy-saving design, and energy efficiency evaluation; thus, it is of great significance for Industry 4.0 and green manufacturing.
Is die casting energy efficient?
Discussions Die casting is an energy-intensive process that has prompted energy efficiency evaluation toward achieving greener, more sustainable manufacturing processes. However, the complex production conditions require even higher real-time and dynamic performance of energy efficiency evaluation.
Do die casting machines consume a lot of energy?
Die casting machines, which are the core equipment of the machinery manufacturing industry, consume great amounts of energy.
How effective is a die casting workshop?
To verify the effectiveness of the proposed approach, a case study of a die casting workshop was performed. The main results are as follows: 1) The OEE and energy utilization ratio of die casting units were increased by 3% and 7%, respectively; 2) Energy consumption per kilogram of die casting workshop was reduced by 7.9%.
What is Overall Equipment Effectiveness (OEE) of die casting unit?
Overall equipment effectiveness (OEE) of die casting unit is the main indicator used in equipment management and energy efficiency evaluation and reflects the overall efficiency of equipment as well as the proportion of time or energy available to create value.
How to reduce energy consumption in a die casting workshop?
Two approaches to minimize energy consumption in the die casting workshop were considered: 1) Management methods, such as production scheduling optimization, and logistics management, can be applied in die casting workshops; 2) Selecting more energy-efficient equipment or eliminating/improving the energy-intensive equipment. 6.4. Discussions