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Overall, spot welders are a very important component in the manufacturing industry, especially in the connection of sheet metal parts. As introduced in this comprehensive guide, there are various types of spot welders to choose from, each with its unique characteristics and advantages.
Traditional spot welders employ various pressure application systems, including manual foot pedals, electrically-driven cams, pneumatic systems (requiring an external air source), and, less commonly, hydraulic systems (typically used in specialized applications like vacuum diffusion welding).
After cooling, a weld point is formed. Depending on the usage scenario and welding objects, spot welding machines are further divided into medium frequency spot welding machines, precision spot welding machines, and energy storage spot welding machines.
Main application fields of spot welding machine: (1) Automobile and aviation industry. Examples include the overlap of thin sheet stamping parts in car cabins and carriages, the bonding of carriage side walls and roofs, trailer board thin sheets with shaped steel structure and skin structure, as well as automobile components.
Overly high pressure can also result in shrinkage cavities. Therefore, a high-quality spot welder should feature a pressure system with excellent follow-up performance, capable of precise and instantaneous force control. An optimal pressure profile is fundamental to achieving consistent, high-quality spot welds.
When selecting a spot welding machine, consider the following factors: Material type and thickness: Ensure the welder can handle your specific materials and thicknesses. Production volume: Choose a machine with appropriate duty cycle and cooling capacity for your production needs.
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